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Brick and Refractory BasicsBrick Materials--In an EAF, the term ''brick'' can apply to a silica brick, a high alumina firebrick, or a basic brick:* Silica brick is an acid resistant brick usually made from ganister, bonded with a small amount of time. Silica brick has high resistance to thermal shock.* High alumina bricks are standard firebricks made with a high percentage of alumina ranging from 50 to 90 percent. A high alumina brick has high resistance to spalling due to rapid temperature changes. Today, the HVAC system components are spread throughout the engine compartment, exposing them to high heat and vibration. The automotive alternator and HVAC components are often among the top five product reliability issues cited for both construction equipment and on-highway trucks.The newly developed MorElectric HVAC module system combines all the HVAC components into a new module that uses an electrically powered, hermetically 12vautoheater sealed compressor. "Packaging all the components together," Orr said, "also allows the use of rigid refrigerant tubing, and eliminates refrigerant permeation through 12vautoheater the hoses. We expect to achieve a 5x improvement in reliability and a 3x improvement in durability over current air conditioning systems as used in trucks and construction equipment today." The HVAC module removes the condenser from the radiator area of the engine compartment, providing more physical space, as well as eliminating the air conditioning thermal load from the radiator air stream. Cat estimates its new modular HVAC also eliminates as many as 65 parts. Field service thus becomes a simple replacement function. The module can be swapped out in less than an hour, allowing customers to quickly get back up and running, and returned to revenue service.
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